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Digital Straightening Steel Bar Making Machine Mechanical Descaling 30MnSi

Categories Steel Bar Making Machine
Place of Origin: CHINA
Brand Name: BJH
Certification: JISG3137
Model Number: BHJT1
MOQ: 1 SET
Price: USD300,000
Packaging Details: standard shipping container
Delivery Time: 3 months
Payment Terms: 30%down payment,70%balance payment
Supply Ability: 100 sets per year before delivery
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Digital Straightening Steel Bar Making Machine Mechanical Descaling 30MnSi


Digital Straightening Steel Bar Making Machine Mechanical Descaling 30MnSi


Production line scope and Product plan:


  • Production line name:PC Bar production line
  • Operation mode:All-digital automatic control, Notching on-line, Continuous work
  • Production line quantity:2 lines
  • Feeding direction:1 left direction plus 1 right direction
  • Production capacity:17900T/year·line(base on the 6960 hours each year)
  • Product:

Material size:φ8~φ14mm

Steel material:30MnSi

Product diameter:φ7.1~φ12.6mm, Standard: JIS G 3137


PC BAR

Standard

JIS G 3137

Diameter

7.24mm,9.15mm,11.05mm,13.0mm

Tolerance

±0.05mm

Yield strength(N/mm2)

Min: 1275

Tensile strength

Min: 1420

Elongation

Min: 5


  • Running speed:

For makingφ7.1mm,Rated speed: 100m/min; Max. speed: 110 m/min;

For makingφ9.0mm,Rated speed: 90m/min; Max. speed: 100m/min;

For makingφ10.7mm,Rated speed: 65m/min; Max. speed: 80m/min;

For makingφ12.6mm,Rated speed: ≥40m/min;Max. speed: 50m/min;


  • Heating temperature:

Max. Quenching temperature:950°C

Max.Tempering temperature:450°C

  • Electricity consumption/T: at the highest quench/temper temperature, diameter isφ9.0mm, the consumption is <390KW/h per ton.
  • Production line center level:1000mm

Equipment composition and Process flow:


  • On-line equipment:

Pay-off stand→Wire pack up device→Mechanical descaling→Bright die and Notching die→Drawing→Straightening→1#Traction machine→Pre-heating power supply(600kW/8kHz IGBT Intermediate frequency induction heating power supply)→Temperature raising power supply(200kW/30kHz IGBT Superaudio induction heating power supply)→ Temperature raising power supply(200kW/50kHz IGBT Superaudio induction heating power supply)+Quenching/Holding→Quenching water tank →Temper power supply(300kW/8kHz IGBT Intermediate frequency induction heating power supply)+Temper and holding pipe→Temper water tank→2#Traction machine→Wire leading tank→Hydraulic shearing/reverse machine→Take up coil 1→Take up coil 2

  • Auxiliary equipments:

Cooling tower/Air compressor/Heat exchanger/Water pump/Control cabinet/Technics testing machine/Butt welding machine/Pointing machine/Packing machine/Electronic scale/Crane/Testing machine, etc.


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