Juice Filling Production Line SS316 Beverage Processing System

Juice Filling Production Line SS316 Beverage Processing System

Automatic Juice Filling Production Line Beverage Processing System

Beverage pretreatment is mainly composed of: mixer, sugar dissolving system, blending system, CIP system, UHT system, and extraction system. It is suitable for pretreatment of fruit juice and various beverages.

The beverage pre-treatment system is applied to the pre-treatment complete equipment for hot filling and aerated beverage filling. It adopts the most advanced technology in Europe, and its appearance and internal quality have reached its similar product standards. The equipment adopts professional process design and high-quality sanitary level. Pipe valve accessories, precision control instruments and electronic control components, etc.

1. Extraction System: Extraction System

The purpose of the extraction operation is to efficiently extract the active ingredients of plants, not only to maintain the unique color, aroma, and taste of the original liquid as much as possible, but also to effectively prevent the excessive dissolution of the non-original active ingredients that cause the turbidity and precipitation of the beverage.

After extraction, the juice should be clarified to remove impurities, colloids, and non-polyphenolic macromolecular compounds in the juice to avoid turbidity and precipitation during the shelf life of the product. Especially suitable for the extraction of tea juice, it is a reliable and high-quality special extraction equipment.

2. Sugar dissolving system

The sugar dissolving system is mainly used for the dissolution of granulated sugar. It consists of a material-liquid mixing pump, a hot and cold cylinder, a double filter, a frame and connecting pipes. The granulated sugar with good texture is dissolved in a certain amount of hot water to make the expected concentration The syrup is stored for later use after heat preservation, sterilization, filtration, and cooling.

3. Allocation system

Before mixing the concentrated juice, it is necessary to add appropriate amount of water to dilute the high-concentration concentrated juice. All the syrups and auxiliary materials are sent to the mixing tank in order, and water is added to the mixing tank to stir, mix uniformly and constant volume, ready for the next process.

4. Mixer

The function of the mixer is a device that mixes syrup, water and carbon dioxide. It can be well combined with CO2 without bubble generation, ensuring the quality and stability of the beverage. The whole process of the system is automatically controlled and easy to operate.

5. UHT system

The abbreviation of super heat treatment is ultra high temperature instantaneous sterilization system. The product is continuously subjected to short-term rapid heating and cooling in a completely sealed system, which can kill all harmful microorganisms, while retaining the product's flavor and nutrients, and preventing secondary pollution. Therefore, the UHT system is widely used for sterilization of fruit juice, beverages, dairy products, ice cream, etc.

6. CIP system

The English abbreviation of Clean In Place is called in-situ cleaning (online cleaning, on-site cleaning), which can not only clean the machine, but also kill all microorganisms, and has a rapid sterilization effect. It is generally non-toxic after dilution and is not affected by water hardness. , Can form a thin film on the surface of the device. Various forms of cleaning are carried out according to process requirements.

Quality Control

To guarantee the excellent performance of our beverage production lines and beverage machinery, we introduce advanced technology from Germany and Italy, and constantly improve our production technology of liquid filling. Apart from that, free trainings are offered to our employees to help them improve technical skills. In addition, we strongly believe that beverage production lines and beverage machines with high pass rate and reliable quality can effectively reduce production cost. Thus, we strictly implement product inspection in every step of production, from raw material acquisition to shipping our finished products, to ensure the quality and pass rate. Besides, much attention is also placed on perfect management system and high quality employees for a higher working efficiency.

FAQ

Q: What are the Primary Products of Your Company?
A: Our products mainly include water production line, juice production line, tea production line, water filling machine, juice filling machine, tea filling machine, and more.

Q: Where is Your Beverage Machinery Applied to?
A: Our beverage production lines are extensively used for packaging of water, fruit juice, tea drinks, milk beverage, juice with grains, sodas, protein beverages, energy drinks, and more.

Q: What are the Properties of Your Beverage Production Lines?
A: Our beverage machinery adopts automatic operation system which greatly improves the performance and productivity of our packaging machines. They have properties of multifunction, standard design, modularization, digital control system, good compatibility, high accuracy, flexibility, and high working efficiency.

All these measures together enable us to provide high quality carbonated beverage production lines, can filling machines, juice production lines, tea filling machines, etc, at competitive prices.

Q: Do Your Water Production Lines Meet Environmental Protection Requirements?
A: Our water production lines are eco-friendly and energy-saving. They adopt advanced environmental protection technologies from Germany and Italy. All production procedures quite meet the standards of ISO9001: 2000.

Q: Which Countries are Your Beverage Machinery Sold to?
A: Our products are widely exported to U.S.A, Russia, England, Canada, Japan, Egypt, Mexico, South Africa, North Korea, Indonesia, Mongolia, Malaysia, Dominica, Nigeria, Libya, Turkey, Kazakstan, Iran, Yemen, Sudan, Vietnam, Bengal, Burma, Serbia, Macedonia, Lebanon, Congo, Syria, Venezuela, Iraq, Saudi Arabia, and Kenya.

Q: What Kind of After-sale Services does Your Company Provide?
A: Installation guides, device debugging and technical trainings are offered to our global customers to help them make full use of our water production lines, tea filling machines, beverage production lines, and other beverage machinery.

Langfang BestCrown Packaging Machinery Co., Ltd. is a comprehensive liquid beverage packaging solution provider specializing in design, manufacturing, sales and service. It has been deeply involved in the packaging machinery industry for nearly 40 years. Its service areas are widely used in beverages, dairy products, and condiments. It is one of the manufacturers with the highest level of technology and the most complete varieties of equipment for the production of liquid beverages in many packaging industries in China, such as alcohol, daily chemicals.

Langfang BestCrown has always been customer-oriented, combining the characteristics of different regions and different types of beverage production technology, insisting on using the most professional design, the most advanced technology, the most complete craftsmanship, and the best quality service to customize for customers. Flexible manufacturing helps customers realize the process of intelligent production.

Products and Product Advantages

Our products are eco-friendly and safe to use. They mainly include water production lines, juice production lines, tea drink production lines, water filling machines, juice filling machines, tea filling machines, 36000b/h hot filling production lines, 40000b/h bottled water production lines, 30000b/h carbonated beverage production lines, ultra-clean filling production lines, and 48000c/h filling production lines.

These products use automated operation systems which greatly improve the performance and productivity of our packaging machines. They have the features of being multifunctional, have a standard design, modularization, a digital control system, they are highly compatible, accurate, flexible, and have high efficiency.